Underhood Airflow Modeling

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 1-day-class will introduce the use of the COOL3D pre-processing tool for modeling the underhood airflow.  The focus of this class is on the airflow in the underhood compartment and heatexchanger performance calculations. The course is targeted towards engineers with responsibility for vehicle thermal management, or for those who are responsible for specifying underhood components (heat exchangers, fans, etc.).

The class will consist primarily of interactive model building exercises.  The following are the primary topics to be covered:

Building the underhood model in COOL3D: The participant will learn how to build and export a predictive quasi-3D model of the underhood compartment within the COOL3D tool, including grilles, bumpers, radiator, charge air cooler, A/C condenser, fan, fan shroud, and engine block.

Running the GT-SUITE underhood model: The participant will learn how to define boundary conditions to run a steady state underhood analysis within GT-SUITE. The use of COOL3D to evaluate different design alternatives will be discussed.

Integration with Cooling/Engine/Vehicle models: The participant will understand the capabilities of GT-SUITE to integrate underhood models created within COOL3D into larger system level simulations that may include cooling, engine, and vehicle systems.

 

GT-SUITE INTRODUCTION TRAINING – FREE

This free 1-day course will introduce GT-SUITE to new users. The intention of this training is to provide an overview of different GT-domains and to teach the software handling. The participants will be provided with PC’s in order to follow the instructor with hands-on modeling. The following topics will be covered in this course:

Introductory Concepts of GT-SUITE :

  • 1-D Mechanical Simulation
  • 1-D Thermal Simulation
  • 1-D Flow Simulation
  • Model Setup- initialization, parameter sweeps
  • Controls
  • Post-processing (GT-POST)
  • Model organization & sharing
  • Object libraries
  • Optimization

 

Engine Systems Modeling (GT-POWER)

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 3-day course is designed for new users of GT-POWER and GT-SUITE that are interested in modeling internal combustion engines. This course will focus on engine simulation through the use of GT-POWER. Each student will be provided with a computer. The course will include the construction of models and use of the software, which will enable the participants to use the software immediately. It will cover the following topics:

Introductory Concepts of GT-SUITE

  • 1-D Flow Simulation
  • Discretization of 1-D Models
  • Model Setup- initialization, parameters sweeps, convergence Optimization/Design of Experiments
  • Post-processing (GT-POST)
  • Subassemblies: internal, external, encryption of subassemblies

The following engine modeling topics will be included:

  • Modeling of: manifolds, valves, combustion, heat transfer and fuel injection
  • Non-Predictive Combustion for Gasoline and Diesel Engines
  • Cylinder Pressure Analysis
  • Turbochargers
  • Controls Library
  • Transient Simulation
  • Predictive Combustion Modeling

If time permits at the end of the class, additional topics can be covered including introductions to: Coupling with Simulink, CFD Coupling, and Exhaust Aftertreatment.

 

Cooling Systems & Components

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 1,5-day class will introduce the use of GT-SUITE software for modeling of vehicle cooling systems. The focus is on the external coolant circuit (outside of engine block/head). The course is targeted towards engineers with responsibility for vehicle thermal management, or for those who are responsible for specifying cooling system components (heat exchangers, pumps, valves, etc.).

The class will consist primarily of interactive model building exercises.  The following are the primary topics to be covered:

Modeling the coolant flow network: The participant will learn how to build a model of the coolant flow network by two methods. First, the participant will learn how to build flow components manually to understand basic modeling and discretization concepts. Second, the participant will learn how to quickly and easily transform a 3D CAD geometry file into a 1D flow network in GT-SUITE using the pre-processing tool GEM3D.

Modeling cooling system components: The participant will learn how to model the basic components of cooling systems, such as pumps, fans, heat exchangers, thermostat valves, etc.

Assembling the complete cooling system model: The participant will learn how to assemble the coolant flow network and basic components into a complete model of the cooling system while using a simple 1D representation of the underhood cooling air flow. Steady state and transient analysis of this system will be discussed, along with calibration to measured data.

Integration with engine/vehicle system models: The participant will learn how cooling system models may be integrated with simple engine and/or vehicle system models to accomplish a transient vehicle drive cycle analysis.

 

Transmission Modeling & Simulation

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 2-day course will focus on creating detailed transmission models, its analysis and the integration in full vehicle models. The following topics will be covered in this course:

Introductory Concepts of GT-SUITE :

  • 1-D Manual Transmission
  • 1-D Automatic Transmission
  • Coupling Transmission to Vehicle Model
  • Detailed Engine Integration
  • Torsional Analysis (Time Domain & Frequency Domain)
  • Model Setup- initialization, parameter sweeps
  • Post-processing (GT-POST)

Considering the number of advanced topics, the time spent on each will be somewhat limited. If you are interested in focusing more time on a specific, topic, please inform the instructor. Based on feedback from the trainees, the instructor will dedicate more time and focus on the common topics of interest. If there are other topics not listed above that are of interest, please feel free to suggest them as well and they will be taken into consideration.

 

Lubrication Circuits & Components

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This class is intended to show engineers how to model a lubrication circuit in GT. This includes but is not limited to

  1. How to Build a Model from a CAD File: The participant will learn how to transform a CAD File into a 1D lubrication model in GT-SUITE using GT-Spaceclaim and GEM3D.
  2. How to Model Oil Circuit Components in GT-SUITE: The participant will learn how to construct a lubrication model from scratch, including oil passages, filters,bearings, relief valve, and pump.
  3. Analyze Results in GT-POST: The participant will learn how to analyze results of a lubrication model, including a breakdown of the oil flow distribution to various consumers, as well as performing an engine speed and temperature sweep to see how these variables affect results.
  4. How to Model Important Oil Circuit Behavior: The instructor will show that the following types of oil circuit analysis can be performed in GT-SUITE: •Steady state
  • Priming/filling
  • Transient thermal oil response (both temperature and engine speed changing)
  • Pump power/energy consumption over driving cycle
  • Detailed pump analysis
  1. Introductory GT-SUITE Concepts: In addition to lubrication specific modeling, this course will also focus on the basics of using GT-SUITE, including: •1-D Flow Simulation
  • Discretization of 1-D Models
  • Fluid Properties for modeling lubrication circuit
  • Optimization and component calibration

Note:  This course may be offered as a future open registration event OR requested as a custom training at a GTI office location or your location.

 

Waste Heat Recovery System

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 1 day class will introduce the use of GT-SUITE software for modeling of Rankine cycle based waste heat recovery systems.  The course is targeted towards engineers with responsibility for design and analysis of WHR systems, or for those who are responsible for overall vehicle energy management including a WHR system.

The class will consist primarily of interactive model building exercises.  The following are the primary topics to be covered:

  • Modeling a “theoretical” system: Building a reasonable WHR system in early stages when no component data is yet available, for purposes of studying the potential fuel economy benefits of a WHR system (“what if” studies).
  • Modeling the working fluid flow network: Basic flow system modeling and discretization concepts, usage of GEM3D for flow systems modeling.
  • Modeling WHR system components: Building and calibration of the basic components of WHR systems, such as pump, boiler, expander, condenser, recuperator. Usage of COOL3D for more detailed heat exchanger modeling.
  • Assembling the complete WHR system model for steady state calculation: Assembling the working fluid flow network and WHR components into a complete model of the WHR system.  Steady state and transient system analysis. GT-POST post-processing tool for analysis of results.
  • Integration with Cooling/Engine/Vehicle models: Introduction of integrating the WHR system models into larger vehicle system level simulations including cooling, engine, and driveline systems, transient drive cycle analysis for fuel economy/energy management.

 

Acoustic Training

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This course is designed for newer users of GT-SUITE that are interested in modeling flow acoustics. This course will specifically focus on simulation of intake and exhaust systems, including resonators, airboxes, catalysts, and mufflers, but also NVH topics related to hydraulic applications can also be covered.

The course will include the construction of models and use of the software, which will enable the participants to use the software immediately. The following topics will be covered and examples will be provided:

  • Building flow systems (ex. intake/exhaust)
  • Modeling of: resonator, airbox, catalyst, muffler and other acoustic sensitive components such as flexible pipes and dampers.
  • Using GEM3D to import CAD geometry or build a 3D model and convert it into a 1D model
  • Modeling pressure losses
  • Design Optimizations
  • Acoustic analysis
    • Transmission loss
    • Impedance and Transfer Functions calculations
    • Order analysis, Eigen values
    • SPL predictions
    • Making sound files from simulation (WAV format)
    • Pass-by noise simulation
    • Linear acoustic analysis

If time permits at the end of the class, additional topics can be covered, including:

  • Transient Noise Simulation
  • Multiple Noise Source Modeling (ex. dual exhaust),
  • Linear applications:
    • Source characterization
    • Transfer matrix
    • Impedance, TL, transfer functions.
  • ‘Data-only’ Fast Acoustic Calculations
  • Porous Intake Pipe Modeling
  • Exhaust Aftertreatment

 

GT-SUITE INTRODUCTION TRAINING – FREE

This free 1-day course will introduce GT-SUITE to new users. The intention of this training is to provide an overview of different GT-domains and to teach the software handling. The participants will be provided with PC’s in order to follow the instructor with hands-on modeling. The following topics will be covered in this course:

Introductory Concepts of GT-SUITE :

  • 1-D Mechanical Simulation
  • 1-D Thermal Simulation
  • 1-D Flow Simulation
  • Model Setup- initialization, parameter sweeps
  • Controls
  • Post-processing (GT-POST)
  • Model organization & sharing
  • Object libraries
  • Optimization

 

HVAC System Modeling & Simulation

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 1 day class will introduce the use of GT-SUITE software for modeling of air conditioning or heat pump systems, including the refrigerant circuit, HVAC ducting, and cabin.  The course is targeted towards engineers with responsibility for design and analysis of A/C systems, or for those who are responsible for overall vehicle energy management including an A/C system.

The class will consist primarily of interactive model building exercises.  The following are the primary topics to be covered:

  • Modeling the refrigerant flow network: Basic flow system modeling and discretization concepts, usage of GEM3D for flow systems modeling.
  • Modeling A/C system components: Building and calibration of the basic components of A/C systems, such as compressor, receiver/dryer, thermal expansion valve, and heat exchangers. Usage of COOL3D pre-processing tool to build and automatically discretize more complex scenarios (non-uniform inlet air flow, for example).
  • Assembling the complete A/C system model for system level calculations: Assembling the refrigerant flow network and A/C components into a complete model of the A/C system. Steady state and transient system analysis. GT-POST post-processing tool for analysis of results.
  • Modeling air circuits: Modeling of the HVAC ducting and the blower.
  • Modeling the vehicle cabin: Different levels of modeling detail available for modeling the cabin within GT-SUITE.
  • Integration with Cooling/Engine/Vehicle models: Introduction of integrating the A/C system models into vehicle system level simulations including cooling, engine, and driveline systems.  Cabin pulldown transient simulations, transient drive cycle analysis for fuel economy/energy management (i.e. US EPA SC03 cycle).

 

Engine Heat Distribution Modeling

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 1,5-day class will introduce the use of GT-SUITE software for modeling the distribution of heat within the engine thermal structure. Engine heat distribution models allow the prediction of heat rejection to coolant and oil at any operating condition, and may be used to study concepts for reducing fuel consumption by optimizing energy flows to minimize friction during transient warmup events.  The course is targeted towards engineers with responsibility for powertrain cooling, friction reduction, or total vehicle energy management.

This course will cover the process of building and calibrating an engine heat distribution model, beginning from engine CAD data. The process involves significant use of the 3D pre-processing tools of GT-SUITE (GEM3D and GT-SpaceClaim). The following are the primary topics to be covered:

  • Conversion of coolant jackets from CAD Data
  • Conversion of block/head thermal masses from CAD Data
  • Modeling the cylinder structure with 3D finite elements
  • Calibration of flow distribution & heat transfer
  • Modeling map based engine friction depending on system temperatures
  • Integration with engine performance model

 

Vehicle Modeling & Simulation

This class is intended for users with previous experience or users who participate in this free-of-charge Introduction Training.

This 1-day course will focus on developing vehicle driveline models. An overview of map based performance and fuel economy calculations will also be presented, but will not be the focus of the entire course. The following topics will be covered in this course:

Introductory Concepts of GT-SUITE :

  • 1-D Mechanical Simulation
  • Model Setup- initialization, parameter sweeps
  • Post-processing (GT-POST)
  • Subassemblies: internal, external, encryption of subassemblies
  • Compounds, user-created libraries, and model management
  • Automation of Vehicle Analysis with predefined test scenarios and report generation

The following vehicle modeling topics will also be included:

  • Hybrid Electric Features and Functions
    • Engine Start/Stop
    • Electric Launch and Assist
    • Regenerative Braking
    • Enhancing controls for smooth transitions between power sources

Considering the number of advanced topics, the time spent on each will be somewhat limited. If you are interested in focusing more time on a specific, topic, please inform the instructor. Based on feedback from the trainees, the instructor will dedicate more time and focus on the common topics of interest. If there are other topics not listed above that are of interest, please feel free to suggest them as well and they will be taken into consideration.

 

GT-SUITE INTRODUCTION TRAINING – FREE

This free 1-day course will introduce GT-SUITE to new users. The intention of this training is to provide an overview of different GT-domains and to teach the software handling. The participants will be provided with PC’s in order to follow the instructor with hands-on modeling. The following topics will be covered in this course:

Introductory Concepts of GT-SUITE :

  • 1-D Mechanical Simulation
  • 1-D Thermal Simulation
  • 1-D Flow Simulation
  • Model Setup- initialization, parameter sweeps
  • Controls
  • Post-processing (GT-POST)
  • Model organization & sharing
  • Object libraries
  • Optimization

 

Korea GT and CAE Solution Conference 2016

Registration for this conference is not available through this web site.  For more information, visit the IDAJ website

China GT and CAE Solution Conference 2016

Registration for this conference is not available through this web site.  For more information, visit the IDAJ website

Japan GT and CAE Solution Conference 2016

Registration for this conference is not available through this web site.  For more information, visit the IDAJ website

GT-SUITE & TAITherm Cabin Coupling Technical Demo

Gamma Technologies has teamed up with ThermoAnalytics to offer a unique coupling feature which allows fast & accurate predictions of highly detailed cabin comfort together with the full HVAC simulation.

We will be holding two joint 30 minute technical demos at this year’s SAE COMVEC conference in Chicago  to show you how to combine the most powerful features of GT and TAI tools to design this important system.

The two sessions will be identical and held on October 4th at 1:00 PM and 4:00PM, during scheduled breaks from technical seminars.

At this seminar you will learn how to design and control an entire HVAC system and transient cabin comfort simulation using the tight coupling of GT-SUITE and TAITherm. This coupling process leads to an efficient solution that is faster than real time.

The session will also include topics such as:

  •     Transient 3D simulation of cabin heat transfer
  •     1D simulation of the A/C loop and controls
  •     Assessment of occupant thermal comfort with manikin model
  •     Controlling the HVAC system using manikin model comfort metrics as input
  •     Design optimization

Engine – AM Split Session

This is 1 of 3 of the GT Conference day PM split session options.  Conference Attendees are required to choose 1.

Mechanics – AM Split Session

This is 1 of 3 of the GT Conference day PM split session options.  Conference Attendees are required to choose 1.

Controls & Calibration – AM Split Session

This is 1 of 3 of the GT Conference day PM split session options.  Conference Attendees are required to choose 1.

Controls & Calibration – PM Split Session

This is 1 of 3 of the GT Conference day PM split session options.  Conference Attendees are required to choose 1.

Hydraulics, Lube, Injection – PM Split Session

This is 1 of 3 of the GT Conference day PM split session options.  Conference Attendees are required to choose 1.

Thermal – PM Split Session

This is 1 of 3 of the GT Conference day PM split session options.  Conference Attendees are required to choose 1.

India GT-SUITE Conference 2017

From the success of last year’s conference, ESI Mindware and Gamma Technologies are excited to announce the India GT-SUITE Conference 2017.  This event is free and everyone is invited to attend on Monday, February 6th, 2017 at the Novotel Hotel in Pune.  A wide variety of training classes and seminars will follow on February 7th, 8th, and 9th.

At this year’s conference leading organizations will be presenting, including: ARAI, Daimler (MBRDI), ESTECO, Honeywell, Tata Motors, Mahindra and Renault-Nissan.  View the India Conference Program for details of the presentations.

Conference Program:
View the India Conference Program

Conference Free Seminars and Paid Training- Starting Tuesday
As in past years, we’re offering  training classes and  free 1/2-day seminars that start on the day following the conference, and they are filling up fast.  While registering for the conference, you may select any training or seminars you’d like.  To browse these events now, click the ‘Display Associated Events’ button below.

Some Benefits of Attending:

  • Participate in presentations by other industry engineers using GT
  • Broaden your knowledge and learn about new simulation capabilities in the latest GT version
  • Opportunity to increase your network with old contacts and establish new ones
  • Learn and discuss issues, ideas with ESI and GT Engineers and share your contributions/feedback.
  • View highlights from last year’s conference by clicking here

For questions about this conference and training/seminars, please contact Sandeep Jain at [email protected].

For Conference registration after 3 February please contact [email protected]

 

Casino Night Conference Reception

GT would like to invite you to the Casino Night Conference Reception being held on Monday evening after the conference, before Tuesday’s training and seminar programs start.  Network with GT staff and your peers and find out how lucky you are!

This reception will be held at The Inn at St. John’s (same location as the Conference) and will include a light dinner, drinks, and fun at the Casino tables.

Cam Design & Valvetrain Modeling

This course is designed for new users of GT-SUITE Valvetrain Application. It will focus on the simulation of engine valvetrains through the use of VTDesign and GT-SUITE. The following topics will be covered:

  • Introductory Concepts of GT-SUITE :
    • 2-D Mechanical Simulation and Visualization
    • Model Setup- initialization, parameters sweeps, Optimization/Design of Experiments
    • Post-processing (GT-POST)
    • Subassemblies and User Compounds
  • Cam Design (VTDesign)
    • Develop a profile design starting from an existing a reference profile
  • Valvetrain mechanism kinematics, quasi-dynamic analysis (VTDesign)
    • Generate valve lift from cam shape or vice-versa
    • Calculate idealized separation speed  (or Spring Margin)
  • Cam Design iteration with interactive feedback on critical design constraints (VTDesign)  Run VTDesign in interactive mode to dynamically generate critical kinematic and QDA calculated design constraints (e.g. min. negative radius of curvature, max. hertz stress, min. oil film thickness, min. separation speed) while modifying the cam design.
  • Spring Layout (VTDesign)
  • Dynamic modeling of valvetrains
    • Modeling Contacts for Hertz Pressure and Oil Film Calculations
    • Multi-mass Spring Modeling
    • Adding Compliance to Valvetrain Components
  • Multi-body and torsional vibration modeling of camshafts and valvetrain systems
    • Adding Valvetrain Branches and Timing
    • Adding Bearings or supports for bending
  • Additional Topics (time permitting)
    • Timing Drive simulation (Chain, Belt and Gear)
    • GT-POWER Integration

Notes:
-Computers will be available to use during the training.  Attendees are encouraged to bring USB flash drive to save seminar material.

– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Exhaust Aftertreatment Modeling

 

This 1-day training is intended for GT-POWER users interested in learning how to model exhaust aftertreatment systems.  The class will include discussion of exhaust aftertreatment modeling theory, and construction of exhaust aftertreatment system models using GT-POWER.  The following topics will be discussed:

  1.  Introduction of TWC, DPF, SCR, and other exhaust after-treatment devices
  2.  Modeling of chemical kinetic reactions for catalysts
  3.  Modeling method for DPF
  4.  Soot filtration and regeneration models for DPFs
  5.  Techniques for calibrating DPF pressure drop and soot regeneration
  6.  Techniques for calibrating kinetic reaction mechanisms
  7.  0D, 1D, 2D, and 3D heat transfer modeling options

 

Exhaust Aftertreatment Modeling

Register for this event and the associated North American GT Conference at Conference page.

Since this is a free training class seats will be preferentially allocated to OEMs, suppliers, and consultants.  There will be a limit of 5 academic/student registrations, and academic/student registrations beyond the limit of 5 will be placed in the waiting list and notified if a seat becomes available.  This class is intended for GT-POWER users interested in learning how to model exhaust aftertreatment systems.  The class will include discussion of exhaust aftertreatment modeling theory, and construction of exhaust aftertreatment system models using GT-POWER.  The following topics will be discussed in detail:

  • GT-SUITE flow and thermal solution methodology
  • How to build catalyst and DPF models to study pressure drop and thermal warm-up
  • Using GT-POST to globally view pressure and temperature in the entire aftertreatment system
  • TWC, DPF, SCR, and other exhaust aftertreatment devices
  • Chemical kinetics
  • Techniques for calibrating reaction mechanisms
  • Soot filtration and regeneration models for DPFs
  • Techniques for calibrating DPF pressure drop and soot regeneration
  • Using GT-POST to view chemistry results and make design choices
  • Discussion of in-cylinder emissions models and maps
  • Compounds and subassemblies for encryption of sensitive reaction information (making black box models to share between OEM’s and suppliers)
  • Special topics (time permitting)-2D/3D aftertreatment modeling with GT-POWER, integrated engine+aftertreatment modeling, real time modeling of integrated systems

Time permitting, at the end of the first day there will be a short workshop session where students will select the application(s) (TWC, DOC, SCR, or LNT) that they are interested in modeling and work individually or in teams to build a model of the application with the guidance of the instructor.  The goal of the training is for the user to become comfortable with using the software for exhaust aftertreatment modeling projects in their day-to-day job activities.

Notes:
-Computers will be available to use during the training.  Attendees are encouraged to bring a USB flash drive to save training material.
– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Modeling HVAC Systems

Register for this event and the associated North American GT Conference at Conference page.

This two-day class, which starts one day after the seminars, will introduce the use of GT-SUITE software for modeling of air conditioning or heat pump systems, including the refrigerant circuit, underhood cooling module, HVAC ducting, and cabin. The course is targeted towards engineers with responsibility for design and analysis of A/C systems, or for those who are responsible for overall vehicle energy management including an A/C system.

The class will consist primarily of interactive model building exercises. The following are the primary topics to be covered:

Modeling the refrigerant flow network: The participant will learn how to build a model of the refrigerant flow network by two methods. First, the participant will learn how to build flow components manually to understand basic modeling and discretization concepts. Second, the participant will learn how to quickly and easily transform a 3D CAD geometry file into a 1D flow network in GT-SUITE using the pre-processing tool GEM3D.

Modeling A/C system components: The participant will learn how to build and calibrate the basic components of A/C systems, such as compressor, receiver/dryer, thermal expansion valve, and heat exchangers.

Assembling the complete A/C system model for steady state calculation: The participant will learn how to assemble the refrigerant flow network and A/C components into a complete model of the A/C system. Steady state analysis of this system will be discussed, along with calibration to measured data. The participant will learn the basics of the GT-POST post-processing tool for all analysis of results.

Modeling air circuits: The participant will learn how the model could be extended to include a more complete model of the underhood air path (cooling module or complete underhood). In addition, modeling of the HVAC ducting and blower will be discussed.

Modeling the vehicle cabin: The participant will learn about the different levels of modeling detail available for modeling the cabin within GT-SUITE. The use of COOL3D to create a detailed 3-D cabin model will be discussed.

Integration with Cooling/Engine/Vehicle models: The participant will understand the capabilities of GT-SUITE to integrate A/C system models into larger vehicle system level simulations that may include cooling, engine, and driveline systems. Cabin pulldown transient simulations will be discussed, as well as transient drive cycle analysis for fuel economy/energy management (i.e. US EPA SC03 cycle).

Modeling Vehicle Cooling Systems

Register for this event and the associated North American GT Conference at Conference page.

This three-day class will introduce the use of GT-SUITE software for modeling of vehicle cooling systems, including the external coolant circuit (outside of engine block/head) and underhood cooling air flow. The course is targeted towards engineers with responsibility for vehicle thermal management, or for those who are responsible for specifying cooling system components (heat exchangers, fans, etc.).

The course will include instruction on the use of the COOL3D pre-processing tool, primarily on day 3. COOL3D is a 3D CAD-based tool that automatically discretizes the air space and thermal management components within the underhood compartment of a vehicle to create a fast running model of the system within GT-SUITE. This quasi-3D model allows for a fast and accurate solution of steady state operating points, but also allows for transient predictions of the air flow through and around grilles, blockages, stacked heat exchangers, fans, and the engine block (i.e. within integrated engine/vehicle simulations of fuel economy drive cycles).

The class will consist primarily of interactive model building exercises. The following are the primary topics to be covered:

Days 1-2
Modeling the coolant flow network: The participant will learn how to build a model of the coolant flow network by two methods. First, the participant will learn how to build flow components manually to understand basic modeling and discretization concepts. Second, the participant will learn how to quickly and easily transform a 3D CAD geometry file into a 1D flow network in GT-SUITE using the pre-processing tool GEM3D.

Modeling cooling system components: The participant will learn how to model the basic components of cooling systems, such as pumps, fans, heat exchangers, thermostat valves, etc.

Assembling the complete cooling system model: The participant will learn how to assemble the coolant flow network and basic components into a complete model of the cooling system while using a simple 1D representation of the underhood cooling air flow. Steady state and transient analysis of this system will be discussed, along with calibration to measured data.

Integration with engine/vehicle system models: The participant will learn how cooling system models may be integrated with simple engine and/or vehicle system models to accomplish a transient vehicle drive cycle analysis.

Day 3
Building the underhood model in COOL3D: The participant will learn how to build and export a predictive quasi-3D model of the underhood compartment within the COOL3D tool, including grilles, bumpers, radiator, charge cooler, A/C condenser, fan, fan shroud, and engine block.

Running the GT-SUITE underhood model: The participant will learn how to define boundary conditions to run a steady state underhood analysis within GT-SUITE. The use of COOL3D to evaluate different design alternatives will be discussed.

Integration with Cooling/Engine/Vehicle models: The participant will understand the capabilities of GT-SUITE to integrate underhood models created within COOL3D into larger system level simulations that may include cooling, engine, and vehicle systems.

Modeling Rankine Waste Heat Recovery Systems

Register for this event and the associated North American GT Conference at Conference page.

This two-day class will introduce the use of GT-SUITE software for modeling of Rankine cycle based waste heat recovery systems. The course is targeted towards engineers with responsibility for design and analysis of WHR systems, or for those who are responsible for overall vehicle energy management including a WHR system.

The class will consist primarily of interactive model building exercises. The following are the primary topics to be covered:

Modeling a “theoretical” system: The participant will learn how to build a reasonable WHR system in early stages when no component data is yet available, for purposes of studying the potential fuel economy benefits of a WHR system (“what if” studies).

Modeling the refrigerant flow network: The participant will learn how to build a model of the refrigerant flow network by two methods. First, the participant will learn how to build flow components manually to understand basic modeling and discretization concepts. Second, the participant will learn how to quickly and easily transform a 3D CAD geometry file into a 1D flow network in GT-SUITE using the pre-processing tool GEM3D.

Modeling WHR system components: The participant will learn how to build and calibrate the basic components of WHR systems, such as pump, boiler, expander, condenser, recuperator, etc.

Assembling the complete WHR system model for steady state calculation: The participant will learn how to assemble the refrigerant flow network and WHR components into a complete model of the WHR system. Steady state analysis of this system will be discussed, along with calibration to measured data. The participant will learn the basics of the GT-POST post-processing tool for all analysis of results.

Integration with Cooling/Engine/Vehicle models: The participant will understand the capabilities of GT-SUITE to integrate WHR system models into larger vehicle system level simulations that may include cooling, engine, and driveline systems. Transient drive cycle analysis for fuel economy/energy management will be discussed.

Engine Heat Distribution

Register for this event and the associated North American GT Conference at Conference page.

This two-day class will introduce the use of GT-SUITE software for modeling the distribution of heat within the engine thermal structure. Engine heat distribution models allow the prediction of heat rejection to coolant and oil at any operating condition, and may be used to study concepts for reducing fuel consumption by optimizing energy flows to minimize friction during transient warmup events.  The course is targeted towards engineers with responsibility for powertrain cooling, friction reduction, or total vehicle energy management.

This course will cover the process of building and calibrating an engine heat distribution model, beginning from engine CAD data.  The process involves significant use of the 3D pre-processing tools of GT-SUITE (GEM3D and GT-SpaceClaim).  The following are the primary topics to be covered:

  • Conversion of coolant jackets from CAD Data
  • Conversion of block/head thermal masses from CAD Data
  • Modeling the cylinder structure with 3D finite elements
  • Thermal modeling of the lubrication system
  • Calibration of flow distribution & heat transfer
  • Modeling the engine friction based on the system temperatures
  • Integration with engine performance model and vehicle cooling circuit

 

Lubrication and Oil Systems Modeling

Register for this event and the associated North American GT Conference at Conference page.

This two day class will focus on modeling lubrication systems in GT-SUITE and is intended for both existing users and engineers that are new to GT-SUITE who are interested in understanding detailed advantages and advanced concepts for oil circuit modeling in GT-SUITE. The first half of the class will cover core concepts in lubrication modeling, while the second half will be dedicated to advanced concepts and audience chosen topics. The specific items covered in the class include the following:

1. How to Build a Model from a CAD File: The participant will learn how to transform a CAD File into a 1D lubrication model in GT-SUITE using the GEM3D and GT-SpaceClaim pre-processors.

2. How to Model Oil Circuit Components in GT-SUITE: The participant will learn how to construct a lubrication model from scratch, including oil passages, bearings, relief valve, and pump.

3. Analyze Results in GT-POST: The participant will learn how to analyze results of a lubrication model, including a breakdown of the oil flow distribution to various consumers, as well as performing an engine speed and temperature sweep to see how these variables affect results.

4. Modeling Important Oil Circuit Behavior: The instructor will demonstrate the following types of analysis in GT-SUITE. Depending on the response of the audience, some topics will be covered in more detail than others.
– Steady state
– Priming / filling
– Transient thermal oil response (both temperature and engine speed changing)
– Pump power / energy consumption over driving cycle
– Detailed pump analysis
– Cam phaser response
– Hydraulic engine brake
– Predicting engine friction

5. Introductory GT-SUITE Concepts: In addition to lubrication specific modeling, this course will also focus on the basics of using GT-SUITE, including:
• 1-D Flow Simulation
• Discretization of 1-D Models
• Model Setup- initialization, parameters sweeps, convergence
• Post-processing (GT-POST)
• Modeling of pipes & fluid components
• Fluid Properties

Please contact Jon Harrison ([email protected]) for more information

Hydraulic System and Component Modeling

Register for this event and the associated North American GT Conference at Conference page.

This two-day class will introduce the use of GT-SUITE software for modeling hydraulic systems as well as more detailed hydro-mechanical component models, considering fluid-structure interaction. The class will consist primarily of interactive model building exercises.

Typical applications:

  • Gearbox/transmission hydraulic actuation
  • Fuel injection – both low and high pressure
  • Fluid power
  • Aftertreatment dosing
  • Hydraulic variable valve actuation, including cam phasers
  • Exhaust valve control for large 2-stroke engines
  • Compression release engine brake

The following are the primary topics to be covered:

Flow network: The participant will learn how to build a model of the flow network including pipes/lines, volumes, and junctions to understand basic modeling and discretization concepts.

Valves: The participant will learn about the various levels of detail for modeling any type of hydraulic valve. This ranges from imposing the behavior based on supplier data sheets to predicting the behavior based on valve geometry and dynamic forces, using components capturing the fluid structure interaction.

Modeling hydraulic components: concepts learned from the valve modeling will be applied to detailed, predictive models of more complex components, such as complete spool valves, fuel injectors, high pressure pumps, and others.

Pumps: discussion of different levels of models as well as the different types of pumps, including those that can predict pressure pulsation and flow ripple.

Modeling a hydraulic system: build a model of the full system to evaluate results such as pressure pulsation, flow rates, fluid and structure temperatures, etc.

General GT-SUITE topics: In addition to the above topics, this course will also discuss some of the general features in GT-SUITE, including:

  • 1-D Flow (steady state and transient) simulation
  • Solver/integrator options
  • Fluid properties, including cavitation and aeration
  • Model Setup- initialization, parameters sweeps, convergence
  • GT-POST post-processor

Engine Modeling (GT-POWER)

Register for this event and the associated North American GT Conference at Conference page.

This 3-day course is designed for new users of GT-POWER and GT-SUITE that are interested in modeling internal combustion engines. This course will focus on engine simulation through the use of GT-POWER. Each student will be provided with a computer. The course will include the construction of models and use of the software, which will enable the participants to use the software immediately. It will cover the following topics:

Introductory Concepts of GT-SUITE

  • 1-D Flow Simulation
  • Discretization of 1-D Models
  • Model Setup- initialization, parameters sweeps, convergence Optimization/Design of Experiments
  • Post-processing (GT-POST)
  • Subassemblies: internal, external, encryption of subassemblies

The following engine modeling topics will be included:

  • Modeling of: manifolds, valves, combustion, heat transfer and fuel injection
  • Non-Predictive Combustion for Gasoline and Diesel Engines
  • Cylinder Pressure Analysis
  • Turbochargers
  • EGR
  • Controls Library
  • Transient Simulation
  • Predictive Combustion Modeling

If time permits at the end of the class, additional topics can be covered including introductions to: Coupling with Simulink, CFD Coupling, and Exhaust Aftertreatment.

Vehicle and Driveline Modeling

Register for this event and the associated North American GT Conference at Conference page.

This two-day course will focus on developing more advanced vehicle driveline models. An overview of map based performance and fuel economy calculations will also be presented, but will not be the focus of the entire course. The following topics will be covered in this course:

Introductory Concepts of GT-SUITE :

  • 1-D Mechanical Simulation (including Torsional Vibration Analysis)
  • Model Setup- initialization, parameter sweeps, Optimization/Design of Experiments
  • Post-processing (GT-POST)
  • Subassemblies: internal, external, encryption of subassemblies
  • Compounds, user-created libraries, and model management
  • Automation of Vehicle Analysis with predefined test scenarios and report generation

The following vehicle modeling topics will also be included:

  • Hybrid Electric Features and Functions
    • Engine Start/Stop
    • Electric Launch and Assist
    • Regenerative Braking
    • Enhancing controls for smooth transitions between power sources
  • Detailed Transmission Modeling
    • Shift Strategy Generation
    • Automatic Transmission Power Flow Layout
    • Evaluating a shift event
  • Fast Running engine Models (FRMs)
    • Linking to Drivetrain Model
    • Transient run-up for damper evaluation

Considering the number of advanced topics, the time spent on each will be somewhat limited. If you are interested in focusing more time on a specific, topic, please inform the instructor. Based on feedback from the trainees, the instructor will dedicate more time and focus on the common topics of interest. If there are other topics not listed above that are of interest, please feel free to suggest them as well and they will be taken into consideration.

vRDE with GT – PM

Register for this event and the associated North American GT Conference at Conference page.

This free half-day seminar is about the new challenges coming up with RDE legislation. A methodology will be discussed describing various ways of addressing these challenges via our simulation tools GT-POWER and GT-SUITE. In particular, we will focus on (fast) engine, vehicle and aftertreatment modeling.

vRDE with GT – AM

Register for this event and the associated North American GT Conference at Conference page.

This free half-day seminar is about the new challenges coming up with RDE legislation. A methodology will be discussed describing various ways of addressing these challenges via our simulation tools GT-POWER and GT-SUITE. In particular, we will focus on (fast) engine, vehicle and aftertreatment modeling.

v2017 New Features in GT-POWER Fast Running Engine Models (FRMs) and SiL/HiL – PM

Register for this event and the associated North American GT Conference at Conference page.

This free half-day workshop will focus on the creation of GT-SUITE FRMs (Fast Running Engine Models) for a variety of applications, including SiL/HiL/RT. The fundamentals of FRMs will be discussed, and the semi-automated creation of FRMs using the latest FRM Converter tool will be covered. This will be followed by a session on using such models in a general co-simulation environment, with GT as the master platform or with GT as the slave to some other master platform, for MiL and SiL purposes. Finally, the workshop will finish with a session on preparing GT models for HiL applications, including a live demo on a National Instruments HiL system.

v2017 New Features in GT-POWER Fast Running Engine Models (FRMs) and SiL/HiL – AM

Register for this event and the associated North American GT Conference at Conference page.

This free half-day workshop will focus on the creation of GT-SUITE FRMs (Fast Running Engine Models) for a variety of applications, including SiL/HiL/RT. The fundamentals of FRMs will be discussed, and the semi-automated creation of FRMs using the latest FRM Converter tool will be covered. This will be followed by a session on using such models in a general co-simulation environment, with GT as the master platform or with GT as the slave to some other master platform, for MiL and SiL purposes. Finally, the workshop will finish with a session on preparing GT models for HiL applications, including a live demo on a National Instruments HiL system.

v2017 New Features for Thermal Management – PM

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar will introduce new features of GT-SUITE Version 2017 relevant to thermal management applications. This seminar is primarily targeted to existing users of GT-SUITE who are interested in vehicle cooling, engine heat distribution, or modeling of two-phase fluid systems (HVAC, Rankine waste heat recovery).

Due to limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Notes:
-Computers will NOT be available for this seminar and are not required.
– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

v2017 New Features for Thermal Management – AM

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar will introduce new features of GT-SUITE Version 2017 relevant to thermal management applications. This seminar is primarily targeted to existing users of GT-SUITE who are interested in vehicle cooling, engine heat distribution, or modeling of two-phase fluid systems (HVAC, Rankine waste heat recovery).

Due to limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Notes:
-Computers will NOT be available for this seminar and are not required.
– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Oil Thermal Management for Friction Reduction

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar presents capabilities for modeling lubrication systems, detailed pumps, bearings, and friction. New features of v2017 will also be discussed.

With the increasing demands on lowering emissions and fuel consumption the reduction of engine and transmission friction losses has become a key focus of the industry. Up until now the lubrication system has been affected by optimizations of the engine warmup behavior by means of changes to the combustion process and cooling system implicitly and the introduction of variable and electrical oil pumps explicitly. However additional potential lies in actively controlling the lube supply at moderate engine operating conditions which are common in many driving cycles. In those operating conditions oil temperature is usually lower and viscosity higher than at full load conditions causing increased friction.
This seminar will introduce you to the capabilities of using GT-SUITE for modeling lubrication systems, detailed pumps and friction that can be used to perform design studies on the complex interaction of those systems. This includes an introduction to
– Flexible new ways of modeling of lubrication systems from CAD
– Model management throughout the product design cycles
– Modeling of oil pumps including friction
– Modeling of bearings including using GT-SUITEs EHD bearing technology
– Short overview on new v2017 features for lubrication system modeling

New Developments in Exhaust Aftertreatment Modeling

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar is intended for experienced GT-SUITE exhaust aftertreatment users, managers, and group leaders. This seminar will cover a wide variety of Exhaust Aftertreatment topics at an advanced level. Special attention and the majority of the time will be devoted to introducing new features in GT-SUITE Version 2017, but we will also cover a variety of advanced modeling topics such as best modeling practices, under-used and mis-used features, and advanced application examples (standard mechanism models).

If you have any questions or suggestions for additional topics, please feel free to contact [email protected].

Notes:

-Computers will NOT be available for this seminar and are not required.

-Due to limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Hydraulics for Engine and Transmission Systems

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar presents capabilities for hydraulic system and component modeling, with particular attention to powertrain applications. New features of v2017 will also be discussed.

With increasing customer demands on driver comfort and consumption as well as continuously stricter emission regulations, powertrains have become highly sophisticated and therefore complex systems. This includes integrating electrical, mechanical and hydraulic components. While the complexity increases, the product development cycles shrink. It is therefore key to understand and optimize the interactions of those systems early in the product development cycle in a streamlined process, as this helps to avoid the risk of cost-inefficient design iterations.

In order to address the needs of our customers, GT-SUITE is able to integrate engine performance models with those subsystems, in a time efficient manner. To emphasize this, the seminar will focus on the integration process of hydro-mechanical models with GT-SUITE engine performance models.

Demonstration examples will include the following:
– Diesel fuel injection system
– Hydraulic variable valve actuation/timing system
– Automatic transmission actuation
– Related topics proposed during registration can also be considered

The participant will be introduced to:
– GT-SUITE capabilities for modeling hydro-mechanical systems and components
– Integration of hydro-mechanical models with other subsystems (typically GT-SUITE engine performance models) for accuracy and optimized CPU times.
– New hydraulic features in v2017

Cabin Modeling – AM

Register for this event and the associated North American GT Conference at Conference page.

This Free half-day seminar is intended for new & experienced users, interested in the new cabin thermal modeling capabilities of GT-SUITE.
You will learn how to design and control an entire HVAC system with a special focus on cabin comfort simulation, using the tight coupling of GT-SUITE and TAITherm. The seminar discusses all aspects varying from 3D model building to fast transient simulations. This half day session will include topics such as:
• Cabin model building and coupling procedure with TAITherm
• Transient 3D simulation of cabin heat transfer
• 1D simulation of the A/C loop and controls
• Assessment of occupant thermal comfort with TAITherm´s manikin model
• Controlling the HVAC system using manikin model comfort metrics as input

Cabin Modeling – PM

Register for this event and the associated North American GT Conference at Conference page.

This Free half-day seminar is intended for new & experienced users, interested in the new cabin thermal modeling capabilities of GT-SUITE.
You will learn how to design and control an entire HVAC system with a special focus on cabin comfort simulation, using the tight coupling of GT-SUITE and TAITherm. The seminar discusses all aspects varying from 3D model building to fast transient simulations. This half day session will include topics such as:
• Cabin model building and coupling procedure with TAITherm
• Transient 3D simulation of cabin heat transfer
• 1D simulation of the A/C loop and controls
• Assessment of occupant thermal comfort with TAITherm´s manikin model
• Controlling the HVAC system using manikin model comfort metrics as input

Advanced Topics in Predictive SI Combustion

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar is intended for experienced GT-SUITE users, managers, and group leaders of engine performance and gas exchange simulation groups. This seminar will cover a variety of advanced topics relating to predictive SI combustion including:
• Three pressure analysis (TPA)
• In-cylinder flow
• Predictive SI combustion model calibration
• Knock, emissions and cycle-to-cycle variation (CCV)
Relevant new features in GT-SUITE 2017 will also be introduced.
Notes:
– Computers will NOT be available for this seminar and are not required.
– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Advanced Topics in Predictive Diesel Combustion

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar is intended for experienced GT-SUITE users, managers, and group leaders of engine performance and gas exchange simulation groups. This seminar will cover a variety of advanced topics relating to predictive diesel combustion including:
• Cylinder pressure analysis
• Injector/injection rate modeling
• Predictive diesel combustion model calibration
• Emissions
• Dual-fuel combustion
Relevant new features in GT-SUITE 2017 will also be introduced.
Notes:
– Computers will NOT be available for this seminar and are not required.
– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.

Advanced Topics in Acoustics

Register for this event and the associated North American GT Conference at Conference page.

This FREE half-day seminar is intended for experienced GT-SUITE users, managers, and group leaders of acoustic, gas exchange, and engine performance simulation groups. This seminar will cover a variety of advanced topics on modeling of acoustics including:

• Best practices and recommendations for modeling of acoustic components
• General improvements in 3D modeling (GEM3D)
• 3D Modeling (GEM3D) for acoustic applications

Relevant new features in GT-SUITE 2017 will also be introduced.

Notes:
– Computers will NOT be available for this seminar and are not required.
– Due to the limited room capacity, seats will be allocated preferentially to OEMs and suppliers.