Energy Management Simulation

GT-SUITE is the ideal modeling platform for complete vehicle energy consumption analysis

VEHICLE ENERGY MANAGEMENT SOLUTIONS

As powertrains grow more diverse, efficient energy management is essential to achieving performance, range, and compliance targets. GT-SUITE offers a comprehensive simulation platform that enables engineers to design, analyze, and optimize energy flow across vehicle systems. With AI-driven predictive modeling, digital twins, and real-time-capable models, GT-SUITE accelerates development from concept through validation, enhancing battery life, reducing energy consumption, and delivering superior vehicle performance.

CHALLENGES IN VEHICLE ENERGY OPTIMIZATION

Automakers and suppliers face new complexities as they develop energy-efficient and high-performance electrified vehicles. Balancing diverse objectives like powertrain efficiency, thermal management, and cabin comfort demands system-level solutions. The advanced simulation tool – GT-SUITE – provides an integrated environment for modeling complex topologies, optimizing control strategies, and accurately replicating real-world scenarios from early concept through production.

As vehicles become electrified, their thermal management architectures expand in complexity, incorporating additional cooling/heating loops with wide temperature range and smart components (pumps, valves, heat exchangers, etc.). This complexity demands more advanced methods to model, simulate, and optimize the entire system holistically.

In conventional vehicles, energy management was largely driven by improving engine efficiency, while getting rid of the excess heat. In next generation electrified vehicles, the on-board energy need to be carefully managed and distributed between the propulsion and auxiliary systems. This task requires advanced control strategies that respond dynamically to real-time conditions— improving efficiency, performance and passenger comfort.

Ensuring data integrity and maintaining a single source of truth throughout vehicle development is vital for efficiently delivering consistent and reliable results. By bridging the development phases and fidelity levels under one platform, GT-SUITE provides the seamless continuity engineers need from early conceptual design to final production modeling. This keeps all teams aligned and accelerates decision-making.

Vehicles operate under constantly shifting conditions, traffic density, temperature extremes, elevation changes, and more. It is crucial to simulate both transient events and real-world usage patterns. ​​For a battery electric SUV commuting in a congested city the powertrain control system must manage frequent start-stop driving and ensure the battery remains at a stable temperature despite hot ambient weather and the added load of air conditioning.

EV designs must simultaneously address factors such as electric range, cabin comfort, battery health, and degradation. For example, maintaining passenger comfort in extreme conditions is extremely energy intensive and can lead to faster battery degradation if not managed properly. Optimizing both energy usage and other objective functions based on real-time weather conditions and route profiles is essential to achieve optimal tradeoff among these sometimes-conflicting goals requires comprehensive, system-level approaches.

GT SOLUTIONS FOR ENERGY MANAGEMENT

GT-SUITE provides the capability to model and analyze energy usage and losses across the entire vehicle system. With scalable model complexity and support for various drive cycles, GT-SUITE enables accurate energy management assessment.

  • Example: Simulate battery electric vehicles, incorporating battery performance, thermal management, power electronics, and cabin comfort.

The simulation capabilities include :

    • Battery
    • Inverter
    • Auxiliary power consumption
    • Electrical motor
    • Thermal management
    • Cabin thermal comfort
    • Mechanical
    • Fuel Cell
    • Control optimization
    • Real-World driving data

GT-SUITE makes it easy to handle real-world driving conditions. It brings together all the factors that influence energy use in a vehicle, enabling engineers to design cars that perform reliably in everyday situations. With GT-SUITE, you can simulate real driving scenarios and fine-tune your control strategies for a smoother ride and longer battery life.

Identification of Tough Conditions: The platform lets you simulate challenging routes such as steep hills or heavy city traffic so you can design a vehicle that handles difficult conditions well.

Integration of Real Driving Data: The tool brings in data about traffic, road slopes, and weather so you have a clear picture of everyday use and can make better design decisions.

Easy-to-use Driver Model: The platform simulates various driver behaviors that can be tuned with ease, switching from an economic driver to an aggressive driver. This allows engineers to evaluate the impact of driver behavior distribution on overall range or component heating.

Balancing electric range, passenger comfort, and battery health is challenging. GT-SUITE brings these areas together in one unified platform. You can test different scenarios and control strategies to find the best tradeoffs for your vehicle, even when facing harsh weather or tough routes.

Maximize Passenger Comfort (Mean Vote): Simulate route and temperature variations to tune your system for the best balance of range, comfort, and battery life. This helps you create vehicles that adapt well to real-world conditions.

Detailed Power Consumption Understanding: Accurately analyze where power is used and lost throughout the vehicle. This allows engineers to identify the best areas for design improvement and optimize control strategies accordingly.

Unified Modeling: Combine battery performance, cabin climate, and powertrain behavior in a single model. This integrated approach saves you time and reduces errors during the development process.

Battery Health Insights: Test how different control strategies affect cell aging, such as pre-heating procedures. This comprehensive analysis helps you balance passenger comfort with battery life that meets your performance goals.

Managing heat in electric vehicles can be challenging. GT-SUITE gives you a clear picture of the whole system so you can easily test ideas and see how every part works together.

Fast Energy Transfer Simulation: GT-SUITE shows you in real time how heat moves between vehicle parts so you can make the best decisions quickly. This visualization capability enables engineers to respond efficiently to thermal management challenges.

Detailed and Full-System Analysis: The tool lets you zoom in on individual components while keeping an eye on the whole system. This comprehensive approach helps you understand how small changes affect overall performance and identify optimization opportunities.

Optimized Cold Start Performance: GT-SUITE’s intrinsic transient solver helps you use extra heat wisely to speed up warm-up time and improve efficiency when the vehicle starts cold. This leads to better range and component longevity in challenging conditions.

Integrated Heat Flow Analysis: Study how the powertrain, battery pack and other thermal systems interact. This complete view helps you fine tune the design for better overall performance and ensures all thermal requirements are met efficiently.

In electric vehicles, keeping the battery, powertrain, and air conditioning balanced can be tough. GT-SUITE helps by letting you see how energy flows in real time and adjust the controls, so the car runs efficiently while keeping passengers comfortable.

Dynamic Control Strategies (ECMS): GT-SUITE uses advanced Energy Control Management System (ECMS) methods that respond to real-world change. This adaptive approach ensures optimal performance across varying conditions and driving scenarios.

Real-Time Comfort Predictions: You can see how changes in temperature and humidity affect comfort with real-time capabilities for Hardware in the Loop (HiL) test bench. This immediate feedback allows engineers to fine-tune climate systems for optimal passenger experience without compromising efficiency.

Balancing Energy Trade-offs: The solution finds the best mix between using energy for the powertrain and the air conditioning, so you get both a long range and a pleasant cabin. This intelligent energy distribution helps maximize vehicle performance while maintaining the comfort levels expected by consumers.

GT-SUITE is a system-simulation tool that brings together all vehicle development information in one clear platform. It helps teams work together with the same data from early design to final production, speeding up decisions while ensuring consistent results.

System Architecture (0D/1D): GT-SUITE models energy sources, storage systems, power actuators, and management strategies in a comprehensive environment. This foundation establishes the core framework for electric vehicle development with accurate energy flow representations.

Subsystem Definition: The platform enables detailed modeling of technologies, materials, and basic sizing. Teams can define specific subsystem requirements while maintaining compatibility with the overall system architecture.

Component Design (2D/3D): GT-SUITE’s advanced simulation tools analyze component performance, fatigue, wear, and aging. Engineers can visualize stress points, thermal gradients, and critical design factors that impact long-term reliability.

Subsystem Integration and Control Validation: The software integrates subsystems with control strategies for Software-in-the-Loop (SiL) and Model-in-the-Loop (MiL) testing. This environment optimizes Energy Control Management Systems (ECMS) before physical prototyping begins.

System Verification: GT-SUITE supports homologation and monitoring through ECU integration, Hardware-in-the-Loop testing, and digital twin implementation. This validation ensures the vehicle system performs as expected under real-world conditions.

By spanning the complete development cycle, GT-SUITE provides a single source of truth that eliminates data inconsistencies, reduces development time, and creates more efficient electric vehicles.

VIEW MORE ENERGY MANAGEMENT SIMULATION CONTENT

To understand and manage energy flows throughout the complete vehicle, it is necessary to consider all relevant vehicle sub-systems and their interactions. This makes GT-SUITE an ideal choice for vehicle energy management applications. GT-SUITE is the only system simulation tool on the market that is capable of modeling all necessary sub-systems with sufficient physical detail in a single model, while maintaining a fast and stable solution.

Why Choose GT-SUITE?

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Comprehensive Multiphysics Capabilities

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Advanced Digital Twin Integration

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Proven Industry Track Record

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Expert Support & Training

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Scalable & Flexible Platform

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