Paper Company: SAE International

Numerical Assessment of Additive Manufacturing-Enabled Innovative Piston Bowl Design for a Light-Duty Diesel Engine Achieving Ultra-Low Engine-Out Soot Emissions

The design of diesel engine piston bowls plays a fundamental role in the optimization of the combustion process, to achieve ultra-low soot emissions. With this aim, an innovative piston bowl design for a 1.6-liter light-duty diesel engine was developed through a steel-based additive manufacturing (AM) technique, featuring both a sharp step and radial bumps in […]

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Ducted Fuel Injection: A Numerical Soot-Targeted Duct Geometry Optimization

Ducted Fuel Injection (DFI) is a recently developed concept to curtail soot formation in diesel flames and based on fuel injection along the axis of a small cylindrical pipe within the combustion chamber, enhancing mixture preparation upstream the autoignition zone. Experimental observations have shown a remarkable DFI effectiveness in soot mitigation; however, the mechanisms enabled […]

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Development of a Numerical Methodology for the Assessment of Flow Noise in Complex Engine Exhaust Systems

Worldwide regulations concerning noise emissions of road vehicles are constantly demanding further reductions of acoustic emissions, which are considered a major environmental health concern in several countries. Among the different sources contributing to noise generation in vehicles equipped with internal combustion engines, exhaust flow noise is one of the most significant, being generated by turbulence […]

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Numerical Investigation on Mixture Formation and Combustion Process of Innovative Piston Bowl Geometries in a Swirl-Supported Light-Duty Diesel Engine

In recent years, several innovative diesel combustion systems were developed and optimized in order to enhance the air and injected fuel mixing for engine efficiency improvements and to mitigate the formation of fuel-rich regions for soot emissions reduction. With these aims, a three-dimensional computational fluid dynamics (3D-CFD) numerical study was carried out in order to […]

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Synergetic Application of Zero-, One-, and Three-Dimensional Computational Fluid Dynamics Approaches for Hydrogen-Fuelled Spark Ignition Engine Simulation

Nowadays hydrogen, especially if derived from biomass or produced by renewable power, is rising as a key energy solution to shift the mobility of the future toward a low-emission scenario. It is well known that hydrogen can be used with both internal combustion engines (ICEs) and fuel cells (FCs); however, hydrogen-fuelled ICE represents a robust […]

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Experimental and Numerical Analysis of Latest Generation Diesel Aftertreatment Systems

A comprehensive experimental and numerical analysis of two state-of-the-art diesel AfterTreatment Systems (ATS) for automotive applications is presented in this work. Both systems, designed to fulfill Euro 6 emissions regulations standards, consist of a closed-coupled Diesel Oxidation Catalyst (DOC) followed by a Selective Catalytic Reduction (SCR) catalyst coated on a Diesel Particulate Filter (DPF), also […]

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Development of a Digital Twin to Support the Calibration of a Highly Efficient Spark Ignition Engine

The role of numerical simulations in the development of innovative and sustainable powertrains is constantly growing thanks to their capabilities to significantly reduce the calibration efforts and to point out potential synergies among different technologies. In such a framework, this paper describes the development of a fully physical 1D-CFD engine model to support the calibration […]

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Real Time Modelling of Automotive Electric Drives for Hardware-in-the-Loop Applications

The current electrification trend involving hybrid and electric vehicles requires accurate tools to evaluate performance and reliability of electric powertrains’ control systems. Thanks to Hardware in the Loop (HiL) technique, verification, validation and virtual calibration of Electronic Control Systems can be performed without physical plants, addressing the need of frontloading, cost and time reduction of […]

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